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There are a number of reasons for choosing autoclaved aerated concrete floors. Consider the low weight, for instance. This influences the size and weight of the foundation, since a traditional floor weighs three times as much as its AERCON counterpart.

The fire-resistant characteristics for AERCON are exceptional. Also, the AERCON floor panels have superior sound and thermal characteristics inherent to AERCON material.

Another distinct advantage of using AERCON floor panels is the speed of installation. A floor area up to 40 ft2 is easily installed with one crane lift utilizing a well-trained erection crew.

Fabrication

Floor panels are supplied on the basis of Strength Class AC4 and AC6. The maximum panel length is 20'-0". The standard panel width is 2'-0" . A nominal panel thickness of 8", 10" or 12" is available depending on the loading and span requirements.

Panel System

Floor panels are tailor made. Their length, thickness and reinforcement are determined based on the building requirements and specifications. The standard panel width is 2'-0". See the Overview Section for panel profile information.

Panel Cutting and Openings

All panels may be cut and may contain openings throughout the panel. However, the size, location and type of cut or opening should be coordinated with AERCON prior to the design phase to avoid any unnecessary field modifications.

The reason for this is that every opening, notch or cut (round, rectangular, diagonal) causes additional stress on the area around the potential cut. Any additional reinforcement requirements can be taken into account during the design and fabrication process.

Floor Panel Cuttings and Openings

Panel Thickness

The thickness of AERCON floor panels depends on the required span and loads.

The following typical loads may be used for calculating the panel thickness. However, all panels are designed based on the project requirements, as specified by the Design Professional.

Weight of the floor panel
39 pcf for AC4
49 pcf for AC6
Dead Loads
Flooring 5 psf
Ceiling/Mech. 10 psf
Partition 20 psf
Live Loads
40 psf for residential
50 psf for offices
80 psf for corridors
100 psf for egress

For non-standard loads and related questions, consult an AERCON Representative. Check all local jurisdictional requirements for any additional or differing required design loads.

The graph below shows representative spans for a range of live loads. This graph may be used for the preliminary determination of the thickness required for a particular project. Since floor panels are uniquely designed for a project, the maximum span for an individual panel may deviate from the graphical value.

Deflection

The allowable deflection of AERCON floor panels, due to the total load, is L/240. The allowable deflection for the live load is L/360.

Support

The length of bearing required for AERCON floor panels is 21/2" minimum.

Grouting

The key joints at adjacent panels are filled with cement grout in order to provide a positive diaphragm shear transfer.

Floor Structure Graph
 
 

**Refer to chart for Dimensions and Strength Classes

Roof

- Assembly and Erection
- Structural Design
- Construction

Floor

- Assembly and Erection
- Structural Design
- Construction

Horizontal

- Assembly and Erection
- Structural Design
- Construction

Vertical

- Assembly and Erection
- Structural Design
- Construction

Interior

- Construction
- Dimensions and Strength

Lintel and Blocks

- Assembly and Erection
- Structural Design
- Construction